Tuesday, 19 April 2011

Constructing the oak strycsitten

This post continues the tale of the making of the strycsitten. After the test with the pine model and carving the oak panels and 'traingle' supports I continued by making the frame of the strycsitten in European oak. This is rather straightforward work: oak beams are planed to their appropriate thickness; mortises are cut using a mortising tool and the corresponding tenons sawn by hand.

Using the mortising tool in the workshop

The next step is to cut the grooves for the support triangles and the panels. The main work here was done with a router table and finished by hand with chisel and router plane. Then the holes for the dowels (for the mortise and tenon joints) were drilled. These holes are slightly smaller (5.9 mm) than the dowels (6.0 mm) to provide a tight fit. Furthermore the dowel-hole is first drilled in the frame but without the tenon in it. The tenon dowel-hole in is drilled separately and slightly closer (~1 mm) to pull the two parts of the frame together (see image below).


When all dowel-holes were drilled, the panels and triangles were fitted in the grooves and everything was fixed by hammering in the dowels.The frame was then finished with three layers of linseed oil.


After the frame was completed the seating board had to be added.  The seating was made of two oak boards which were connected with a loose tongue and groove joint. As wood works, the loose tongue and groove joint allows the seating boards to expand to the middle. The seating boards were finished with linseed oil before they were fixed to the frame at one end with a dowel.

 In each corner a dowel was used to fix the seating board to the frame. 
This restricted the wood to expand to the outside, but allowed it to expand to the middle of the seating.

 The loose tongue and groove joint was wide enough to allow for expansion of the seating boards (small double arrow). There is also space around the middle style (shown by the two long arrows).
 
Next, the backrest of the strycsitten was made. The backrest consists of a square beam, which is chamfered at 45 degrees in two of the corners along the length of the beam. This removes the square edge which would otherwise point in your back. The large chamfer makes the backrest really comfortable to rest against. The backrest was secured to the arm parts of the backrest with two dowels. The completed backrest was finished with three layers of linseed oil before at was attached to the strycsitten.

 The completed backrest - the same size as our modern sofa. 
The hole for the turning point can be seen in the arm part of the backrest.
Detail of the backrest. Two dowels secure the parts of the backrest. 
Note that the chamfering is not done at the backside. 

Finally, the completed backrest was attached to the armrests of the strycsitten. I used a 12 mm wooden dowel with wooden buttons as the turning point for the backrest. An iron rod is often used for strycsittens as a turning point (e.g in the strycsitten of the Rijksmuseum Amsterdam or the Loevesteijn replica). I did not want to use iron: it reacts with oak, I would have needed a blacksmith to make it, and a wooden is strong enough and can easily be replaced if necessary. The wooden buttons were made with a tenon cutter, the button-hole was drilled using a forstner bit and the button was rounded with a belt sander. Attaching the wooden buttons to the dowel was the only point in the construction where glue was used. However, I used a skin-based glue, which was also available to the medieval woodworker.


 Dowels used for securing the mortise and tenons, and the turning point dowel with the oak buttons.


 The turning point dowel attaching the backrest to the frame of the strycsitten.

The strycsitten itself was already finished early in February. Only one part remained to be done (which is also finished now): the footrest. However this will be the subject of another post. Two images of our completed strycsitten are shown below.

The completed strycsitten - with footrest.


Tuesday, 29 March 2011

Nürnberger Hausbücher

Perhaps this is already known for quit a while, but it was new(s) for me. When I was searching internet for  medieval miniatures with woodworking subjects and furniture items, I stumbled upon the complete "Hausbücher of the Mendelschen and Landauer Nürnberger Zwölfbrüderstiftungen. These books date from 1425 into the 1800's and depict the brothers applying their former trade at the time they died. The books are a great resource for any re-enactor, as they show all kinds of trades with their specific tools  at a clearly defined time period. For the Saint Thomasguild the medieval turner Lienhard Drechßel (image below) and joiners Karl Schreyner (right) and Peter Sreiner (left) of around 1425 are the most interesting, but also the  images of carpenters, sawyers, coopers and wheelwrights show parts of the woodworking trade.


The Hausbücher of the Nürnberger Zwölfbrüderstiftungen can be found at www.nuernberger-hausbuecher.de and are searchable on professions (e.g. joiner), occupation categories (e.g. woodworking), tools (e.g. axe), materials (e.g. wood), products (e.g. furniture) as well as the disease the craftsman died off (e.g. dementia). The site is mainly in German, but can be searched in English as well. The images in this post are derived from this great site.


Sunday, 13 March 2011

Medieval furniture in Gammla Uppsala church

Today I was looking through my book of old furniture projects and came across a set of postcards from my holiday in Sweden in 2007. We stayed in Uppsala for a week and visited the old parish church of Gammla Uppsala. The small church actually consists of the remains of the bishopric cathedral, which was destroyed by fire in 1240 (the bishopric seat moved to the new Uppsala). Inside the church are two medieval chests and a medieval turned seat. I tried to make clear to the verger, who did not speak English, that I wanted to take photos. In the end, he understood and agreed. The results are shared in this post.


  Gammla Uppsala parish church / old cathedral.


Iron bound dugout chest, 12th century, in use as an alms chest.


Turned bishopric throne, 12th century (postcard).


The small turned vertical rails are in two different colours.

14th century carved chest (postcard).


The same chest. One of the foot rails is missing. 

You can see the place where the original lock plate used to be. The current hinge is not the original.

  The side of the medieval chest.

A look at the backside of the chest.



The lid of the 14th century chest with modern church paraphernalia. 
The hinge extends to the back of the chest.

Wednesday, 9 March 2011

Carving oak panels for the strycsitten

The panels and the supporting 'triangles' for the horizontal rails are the most complicated parts of the strycsitten as they are ornamented on both sides. They were made of  European oak. I used a combination of modern machinery (drill press, router) and traditional hand tools (gouges, chisels and chip knife) to make the  four panels and eight supporting triangles.


Panels

The panel were made of simple oak planks slightly smaller (3-4 mm) than the grooved frame they  had to be inserted in, allowing for shrinking and swelling of the wood. Below the decoration plan of the panels is shown (left). On the other side (right) an alternative plan I considered but did not use is shown.


A pine panel to test the thickness of the chamfered edges and the depth of the lowered parts.

I started drilling the holes using a drill press with Forstner bits. This allowed for an exact and smooth cut. After that the 'windows' were rougly cut out using a jigsaw. I continued  making the 'windows' identical using a jig with a router. After that another jig and router was used to lower the circle with the three drilled holes. I carved the rest of the panel using traditional hand tools, such as gouges, chisels, ground plane and chip knife. The rounded corners of the window were made sharp with a chisel.


The jig used for routing the windows. The panel was slid in (arrow 1) and secured by a wooden stick (arrow 2). 
After the first window was routed, the panel was inserted again upside down to rout the second window.

The router jig used for lowering parts of the panel. 
The lines were used to align the jig to the correct place on the panel.

A pine panel used to test the router jigs. You can see the rounded edges in the window corners.

gothic oak panels for the strycsitten
Two of the four oak panels. The other sides of the panels are identical.

The panels were finished with three layers of linseed oil before construction of the strycsitten.

Supporting triangles 

The supporting triangles were made of oak planks with the grain diagonal to the squared part. This was done to provide more strength to the protruding point between the two arcs. All triangles needed to be exactly 15 cm long as they had to fit perfectly into the grooves of the rails. I planned to use no dowels or glue for the triangles. The decoration plan  for the supporting triangle is shown below; the lowered part is shown in light grey.



The side with the two arcs was cut using a jigsaw and sanded to the correct lines with a large belt sander. Also here I first drilled the three holes using a Forstner bit in a drill press, before lowering most of the part with a jig and router. The remaining edges were lowered using a chip knife, chisels and gouges. Hand tools were used as well for chamfering the edges. The triangles were finished with three layers of linseed oil before they were using in the construction of the strycsitten. 

Router jig for lowering part of the supporting triangle. The triangle was inserted in (arrow 1) 
and secured by a wooden stick (arrow 2). The other side of the triangle was done the same way.

A finished oak supporting triangle in the strycsitten. Note the diagonal grain of the wood.

Friday, 4 March 2011

A pine model of the strycsitten

I showed the plan for the construction in one of my previous posts, but I was not sure if it would work. I decided to make a full-scale model in cheap pine wood to test the construction, before I would make it in expensive European oak. The only size adjustment I made was reducing the length of the strycsitten to half (70 cm) of that of the plan, creating an oversized chair (or more modern, a love-seat) . Furthermore, the panels on the sides and the triangles were left plain and undecorated. The next series of photos shows the construction of the pine model in steps. 


 
These five photos show the layout of one of the several parts of the side of the strycsitten. Note the grooves for the panels and the triangles


 The triangles first have to be put into the grooves of the horizontal rail, as they also form part of the tenon, before they can be added to the legs of the strycsitten.



After that, the mid stile and the two panels were added to the constructed 'H', then the plank of the armrest finished the side of the strycsitten. I discovered later that the mid stile had to be fixed first to the horizontal rail (using dowels), then the panel added and after that the legs, and finished with the arm rest. This is because the panels also form part of the tenons of the mid rail and the legs.




The other parts were added in the same manner. Note that the long middle rail has the tenon 90 degrees turned ( photo on the right).





The framework is finished (left). The seating planks have to be adjusted for the sides of the strycsitten by removing some pieces (centre). Finally the backrest was added (right).





The finished model of the strycsitten. No dowels have been used yet to fix the parts (except for the backrest), as I wanted to be able to de-construct the model if needed.